Methane Digesters on Dairy Farms

Farm Digesters: How Methane Digesters Work on Dairy Farms: Learn about farm digesters and their importance on dairy farms.

Discover the process of converting methane gas into renewable energy and the environmental benefits of using methane digesters.

What is a Methane Digester?

The Process

1. Waste Collection: Organic waste, such as manure and agricultural crop waste, is collected and stored in a sealed anaerobic chamber.
2. Anaerobic Digestion: In the absence of oxygen, bacteria break down the organic matter, producing methane gas and a nutrient-rich liquid called digestate.
3. Gas Collection: The biogas (mostly comprising methane gas) is captured and cleaned for use as a renewable energy source.
4. Digestate Use: The digestate can be used as a natural fertilizer for crops, reducing the need for synthetic fertilizers.

Benefits for Dairy Farms

Environmental Benefits

• Reduced greenhouse gas emissions: Methane is a potent greenhouse gas, and methane digesters can significantly reduce emissions from dairy farms.
• Improved air quality: By reducing methane emissions, digesters help to improve air quality and contribute to a healthier environment.
• Nutrient recycling: The digestate can be used as a natural fertilizer, reducing the need for synthetic fertilizers and preventing nutrient pollution of waterways.

Economic Benefits

• Energy generation: Methane gas can be used to generate electricity or heat, reducing energy costs for dairy farms.
• Fertilizer savings: Using digestate as a fertilizer can reduce the need for purchased fertilizers, saving dairy farms money.
• Increased revenue and diversification of farm businesses: The sale of excess electricity or renewable energy credits can generate additional revenue for dairy farms.

Types of Farm Digesters

Anaerobic Digesters

• Definition: Anaerobic digesters are sealed chambers where organic matter is broken down by bacteria in the absence of oxygen.
• Features:
  • Can process a variety of organic materials, including manure, food scraps, and energy crops.
  • Produce methane gas that can be used for energy generation or heat.
  • Generate a nutrient-rich digestate that can be used as a fertilizer.

Manure Digesters

• Definition: Manure digesters are a specific type of anaerobic digester that primarily processes livestock manure.
• Features:
  • Designed to handle the high moisture content and specific characteristics of manure.
  • Often used on dairy farms and other livestock operations.
  • Can significantly reduce greenhouse gas emissions from manure storage and handling.

Biodigesters for Small Farms

• Definition: Biodigesters for small farms are smaller-scale anaerobic digesters designed for use on individual farms.
• Features:
  • More compact and affordable than large-scale digesters.
  • Can process smaller amounts of organic waste.
  • Often used by hobby farmers and those with limited space.
  • May have lower energy output compared to larger digesters.

How Do Methane Digesters Produce Renewable Energy?

The formation of #biogas is a natural phenomenon that naturally occurs in wetland, manure stacks, and indeed in human and animal intestines. For centuries, humans have harvested the power of bacteriological digestion, by recovering naturally formed biogas to use for lighting, cooking, heating or to power mechanical engines. In the twentieth century, the process went out of favour while cheap fossil fuels were available. However, in the last 15 years, the process has seen a renaissance. In Asia, millions of family digesters are in use to provide cooking fuel and lighting in rural areas. During the second world war, German army trucks were fueled with biogas collected from farmers manure. Hence, the name “gas engines”.

‘Anaerobic’ Means Oxygen Deficient

The word ‘anaerobic’ means oxygen deficient. #Anaerobic digestion (AD) is the microbial degradation of organic material known as ‘feedstock’ (such as farm waste, food waste and energy crops) to produce biogas. This process is sometimes referred to as ‘bio methanation’. Typically, anaerobic digestion takes place in sealed, insulated tanks (digesters) in the absence of oxygen. It requires a heat source and is either a mesophilic process at temperatures of 35 to 40°c or a thermophilic process at 50 to 60°c.

On-farm Biogas Production

Farms and ranches are common places where anaerobic digestion can make sense. That’s because these are places where there are typically large quantities of organic material available. Well, run digesters effectively eliminate the environmental hazards of dairy farms and other animal feedlots. The environmental reasons typically motivate farmers to install an AD plant more often than the digester’s electrical or thermal energy generation potential does. Other potential common uses are in zoo waste management or any facility located near a continuous source of biomass such as a contained animal feeding operation.

“Fixed Film” May Be the Future for Anaerobic Digesters

Scientists have for a long while been experimenting with a new method to improve the process in the future. It is possible that soon a “fixed film” digester may be available. In this type of system, a digester is filled with a medium such as rocks or plastic mesh. The medium acts as a resting and growing place for the bacteria. Many bacteria, instead of being flushed out with the effluent, would remain attached to the medium inside the digester. By retaining the bacteria within the fixed film digester, bacteria would be held inside the reactor to consume more organic matter per unit volume than in standard digesters.

Primary Objective of Some Recent US Research

The primary objective of some recent research was to determine the technical requirements and economic feasibility of producing methane gas by anaerobic digestion of dairy-cow manure https://anaerobic-digestion.com/. A review of the literature revealed a substantial amount of laboratory experience with methane digestion using farm wastes, mainly dairy manure. However, information on experiences with full-scale digesters in operation on commercial-size farms in the United States was rare. As a consequence, it has been decided that the US government will provide funding to build a digester of sufficient size to study the engineering problems related to the use of digesters on dairy farms.

Capital Cost of an On-farm Anaerobic Digester

According to EPA Agstar, the capital cost of an on-farm anaerobic digester ranges from approximately $400,000 to $5,000,000 depending upon the size of the operation and technology used. The typical on-farm anaerobic digestion unit costs approximately $1. 2 million. Costs vary, depending upon the size of the unit, design, and features. The type of anaerobic digester necessary for your operation (and therefore the cost of the anaerobic digester) varies according to the number of livestock and technical considerations like temperature.

Who are Vanguard Renewables?

Vanguard Renewables develops, constructs, owns and operates farm powered anaerobic digestion (ad) facilities that provide a closed-loop organics (food and agricultural waste) to energy lifecycle solution. Their digesters sustain American farms, enable organic waste ban compliance, reduce climate-damaging greenhouse gas production and phosphorus, and produce renewable clean energy.

There has been quite a bit of discussion and information published about energy production from anaerobic digesters. The basic design concepts proven by successful digesters built in the 1980’s are applicable today. The additional benefits from anaerobic digestion have not been emphasized enough by the industry. Anaerobic digestion is more extensively used outside of the U.S. Where concern for the treatment of animal waste has been a concern for a longer time.

Agricultural Anaerobic Digesters: Design and Operation

With an average herd size of 113 mature cows, Cayuga county is home to 280 dairy farms and 31,500 dairy milking cows producing approximately 855 million gallons of milk per year. The Cayuga dairy industry is a major contributor to the county’s economy, employing nearly 1200 people while generating $140,000,000 of revenue from the sale of milk alone. At the same time, the Cayuga county dairy industry also produces.

Source: Jewell, William j. , ed. Energy, agriculture and waste management. Proceedings of the 1975 Cornell agricultural waste management conference. Ann Arbor: Ann Arbor science publishers, inc. , 1975. The mother earth news handbook of homemade power. New York: Bantam Books, inc. , 1974, pp. 278-355. Persson, s. P. E., and H. D. Bartlett. Agricultural anaerobic digesters: design and operation. University park, pa. : the Pennsylvania state university, college of agriculture, agricultural experiment station, bulletin 827, 1979.

Biogas Amounts and Composition

Biogas consists mostly of methane (ch4, around 65-70%) carbon dioxide (co2, around 25-30%) and varying quantities of water (h2o) and hydrogen sulphide (h2s) and some trace amounts of other compounds, which can be found, especially in waste dump biogas (e. G. Ammonia, nh3, hydrogen h2, nitrogen n2, and carbon monoxide, co). The amount of each gas in the mixture depends on many factors such as the type of digester and the kind of organic matter.

Use of Methane Digester Effluent

In a covered anaerobic lagoon design, methane is recovered and piped to the combustion device from a lagoon with a flexible cover. Some systems use a single cell for combined digestion and storage. Diagram of a covered anaerobic lagoon showing 2 cells, where the first cell collects the digester influent and traps the biogas and the second cell collects the digester effluent.

M. B. Kahn is currently completing the $22m upgrade on two of the five anaerobic digesters at the City of Columbia metropolitan wastewater treatment facility. Key modifications to the yard piping were completed to convey co-thickened primary and waste activated sludges from the existing trains one and two. Dissolved air flotation buildings to each anaerobic digester were constructed. Existing equipment, piping, valves, and appurtenances from existing digester head houses were demolished and replaced.

Small Home Digester Tip

For the small home digester, it’s good to paint any clear plastic walls in black so that the temperature keeps steady and for light not to go in, to not encourage the growth of algae. Algae produce oxygen which is not beneficial for anaerobic bacteria. We put a layer of gravel on the bottom of the tank in order to act as a growing place for bacteria (more surface area) and not to be flushed out with the effluent.

Before 2002, fewer than five dairies in California operated anaerobic manure digesters. Each dairy used the biogas produced by the digester to run an engine that powered a generator producing electricity for use at the dairy. There were no specific regulatory programs that applied to the digesters, although the regional water boards (RWBS) regulated wastes produced at the dairies, including effluent from the digesters.

Additional Benefits of Anaerobic Digesters

For future energy security and improvement in the use of natural resources, the depletion of conventional energy resources such as fossil fuel can be solved by the use of renewable energy sources. In the midst of numerous renewable energy sources and their production means is the sustainable generation of biogas through anaerobic digestion technology. Anaerobic digestion is a microbial process whereby organic carbon is converted by subsequent oxidation and reductions to its most oxidized state (CO2) and reduced form (CH4).

Conclusion

There are many benefits of using methane digesters on dairy farms and encouragement for farmers to consider implementing them on their farms.